New Power Supplies

So i was having trouble the other day with a circuit I was testing and my oscilloscope going bonkers. I did not know what was going on, so I did some investigating and low and behold my homebrew power supply was acting up and had massive amounts of noise and ripple on all the power rails. So i grabbed a couple of these off ebay cheep, thinking well if they are crap i will send them back. Checked the ripple on the output and its not bad at about 100mv, not the greatest, but not bad enough to cause the scope to act up. Time will tell how they go. About the only thing I really need is a 3rd channel. I often need to run 2 12v rails and a 5v. So im going to have to hack up some dual leads. I went looking for double adaptors with 4mm banana and dual terminals, but they just don’t exist anywhere i can find anyway LOL

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Control Board

This is the 2nd time that i have rolled my own control board using the SI5351A. The first one was much simpler than this and had a few other bits on the board. This time around I have gone to town on features that i will incorporate into the firmware. This is why i have used the Mega, i am using just about all the IO pins on offer. 38 pins are being used for the TFT LCD display. I would have preferred to use an I2C or SPI display, or perhaps even a nextion, but they are either 2 times the price or in the case of the nextion, i would have to learn how to program it first.

I have a total of 8 push buttons or switch control lines, 5 are currently going to be used for things like band change, mode change, tx/rx switching etc. The bandpass and lowpass filters take up another 4 lines each. Yes, this is a 4 band receiver/transceiver. The IF filters will also be switchable between 2 filters, one for SSB and the other a narrow CW filter.

7 of the analog pins will be used to control an attenuator that will give the radio between 0 and -31db of attenuation and finally, we have a rotary encoder for the VFO a keyboard and real time clock. I plan to incorporate my arduino logging software into the radio to have everything in the one box.

The plan at the moment is to have 80, 40, 20 and 15m SSB and CW receiver with a CW transmitter for the same bands, with the option of using the same boards to make a SSB/CW version at a latter date.

Boards were designed and laid out by me and manufactured in China at JLCPCB This is the 2nd time i have used them for prototype boards. The first order was great, nothing wrong with the boards at all. This last lot have a lot of pads with solder mask covering parts of the pads. Nothing that cannot be fixed with a little sandpaper, but very annoying. I think the issue was due to them being rushed because of a public holiday in China. I will give them another go and if the same thing happens I will go back to using PCBWay.

I have been planing ahead for this project for sometime. I had ordered these 40pin ribbon cables on the understanding that it was row compatible for use on LCD displays. Its not, it reverses inside row to outside somehow. Anyway I got Ebay China’d on that part LOL. So I had to make one using using a bit of superglue and some female to female dupont jumpers. Its rather stiff, but will work till a new part arrives.

The new desoldering vacuum made light work of removing the female headers off the Mega, being replaced with pin headers.

 

Board layout is a skill in and of itself. Its nothing easy and something that i struggle with. But i am getting better everytime i do a board. Above you can see i added parts to the other side of the board. LOL this is a first for me and I did not stuff it up. The 5v regulator is orientated the right way. 🙂

The fun part is about to start. And that is developing the firmware to make this thing do what it is meant to do. And no, i will not be sharing my firmware. The main reason is because I do not want to have the issue of supporting it or helping people who cannot get it to work. Most of the code is already on the net. There are a dozen VFO codes already on the web, the Arduino Logger code is on my site, things like push buttons etc are easy enough to do, so anyone who is keen enough can very easily integrate these things together and make a functioning vfo, logging and rig control board.

Here is the PCB layout as it currently stands. All the connectors are 2.54mm JST-XH connectors. The SI5351A is from QRP LABS   I know you can get these also off ebay and simular places and the footprint is probably a little more friendly, but I choose to support QRP LABS when ever i can. They are a good grass roots company that has never let me down.

Gerber Files: Control_Board Use these at your own risk. At the time of posting the board was not 100% checked to see if all functions worked as designed or the layout to be suitable for any particular task. By downloading these files, you agree that you will only use them for your own personal projects and not to sell bare boards, kits or to make a commercial product with them. I call this, the don’t be an arsehole license. If you cannot agree to not be an arsehole, do not download my files.

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Vacuum Desolderer

I am no fan of desoldering, so when i saw this tool on ebay i was skeptical that it would perform any good. So i gave it a whirl today to see if it was going back or staying. Well its staying, its actually pretty damn good. Its not cheep for Chinese crap but it does the job. Nozzle over a pin, wait a second or 2 for the solder to melt, hit the button and suck it out.

Proof is kind of in the pudding on this one, made short work of desoldering the headers on this Arduino Mega. Pins just fall out as you go and the plated though holes are nice and clean.

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Another Project Case

A mate of mine needed a case for a homebrew radio he is building. So i knocked one up for him on my homebrew bending brake. A couple of bucks in sheet metal and screws and about 30 minutes of my time. Its not my best or neatest work, but its functional and will survive a lot of abuse doing SOTA and WWFF etc where it will be thrown in a backpack often.

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Home Brew Straight Key. Update

So I got excited and rather than waiting on all the bits from China i ordered to polish the crap out of this, I decided just to put it into service. I am still waiting for the right sized lower springs to arrive from China, these ones i cut out of ones i bought from Bunnnings (hardware store in VK) and they do not sit correct. But, the key works, its nice and smooth and even though its not polished to within an inch of its life, i am very happy with how this turned out. I learned a lot and if i do another one, I know i can make it better than this one by a long shot.

 

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Home Brew Straight Key

All the bits have finally arrived and I can get onto making a key. Not your average crap key made from a paper clip or a couple of bananas and a peg, but something that is going to be solid and last a lifetime. Well, as part of my plan to home brew an entire station from key to antenna and everything in between, I have taken a break from the receiver project while i wait on some parts and will focus on building a key for a while.

Parts are 100x10mm aluminum, 30x10mm aluminum, 10mm delrin, knurnled nuts M4, M4 threaded rod, M4 copper rivets and some spring-a-ma-things.

The plan is to made a not very pretty but very functional straight key. Its going to be no Begali or Kent even, but I think it should work ok.

So i have made a start on it and cut out the base plate, yes I using aluminum for the base and not wood, the 2 pivot blocks and what will eventually become the arm. I have hit an impasse tonight and cannot cut the arm out until morning when i can open the garage door and get access to the vice. Onward and upward.

Day 2: Its starting to take shape.

So much sanding. LOL. Yeah its probably going to take 10 hours of sanding to get things perfect.

And the sanding continues LOL

Its coming along nicely.

Added some random springs for a temporary test and it seems to work quite fine. Actually when i make it properly adjustable and put a knob on it, it should be a pretty good unit all round. Waiting on springs to come from china. So not much doing now for 3 weeks.

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Rob’s Receiver Part 3: IF Amp and Xtal Filter

First IF amp and the Xtal filter is build. IF amp is perfect and works exactly as designed. The Xtal filter is a bit rough as you can see from the plots below. It needs to be a bit narrower, closer to 500hz would be nice. Its a bit ripply which is probably due to imperfect terminations and because the xtals are not very well matched, being more like + or – 300hz not 50hz. I have a better frequency counter and a couple hundred more xtals coming slow boat from China, so I should be able to improve things quite a lot when I can measure down to 10’s of hz.

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